Thursday, March 28, 2024

Specifications: The Key Element in the Purchasing Process

Purchasing is garnering increasing attention from top management as it significantly impacts profitability and supply chain performance. It entails professional procurement by an organisation, encompassing all items for which an external invoice is received. These items may include goods (such as materials and office supplies), services (like temporary labour and accountancy services), and works (such as factory or office renovations).

The purchasing process comprises six essential steps: specification, supplier selection, contracting, ordering, expediting, and follow-up. Specification is the first step in the purchasing process, part of the initial three steps, commonly referred to as the tactical purchasing process. At this stage, precise requirements are determined, encompassing aspects like quality, halal compliance, logistics, maintenance, legal considerations, environmental standards, and budget constraints.


Who Formulates the Specifications?

The responsibility for specifying purchase order requirements lies with the user or budget holder. Purchasing, in turn, ensures that the specification is formulated in objective and supplier-neutral terms. However, input from other departments or individuals, including research and development, quality assurance, internal halal committees, laboratories, and sometimes even customers, may be sought during the specification drafting process. It is crucial for each specification to be endorsed by the purchasing department before being released to a supplier.


What Should Specifications Include?

Specifications encompass both functional and technical aspects. Functional specifications delineate the desired functionality of the product, service, or works for the end user. They encourage suppliers to utilise their expertise and innovative technology to meet buyer requirements. In the case of services, functional specifications may outline input, throughput, output, and outcomes, which can be further elaborated upon in a service level agreement during the contracting phase.

Technical requirements, on the other hand, provide detailed information about the physical or chemical properties of the product, as well as the activities to be performed by the supplier. These may be documented in technical drawings and activity schedules.

The longer the relationship or higher the level of trust with a supplier, the greater the emphasis on functional rather than technical requirements.

The specification stage exerts the most significant influence on total cost of ownership. Early involvement of the purchasing department during this phase is, therefore, critical. One reason for this is the opportunity to standardise, thereby reducing the number of different products, subassemblies, and parts. Successful companies typically have four to five times fewer components than less successful ones, made possible by purchasing's in-depth knowledge of the supplier market.


Lessons Learned

Common pitfalls include skipping the specification phase altogether, proceeding directly to supplier selection without a clear understanding of requirements, overlooking consumables, spare parts, or support services related to a purchase, and placing excessive emphasis on technical rather than functional requirements. It is vital to clearly designate responsibility for formulating and approving specifications.

While developing and refining specifications may incur time and expenses, purchasing unsuitable products and services proves even more costly in the long run!


Dr. Marco Tieman

CEO, LBB International

Saturday, March 16, 2024

Mastering Receiving: The Cornerstone of Warehouse Excellence

In the realm of warehouse management, achieving consistent high performance, meeting peak order volumes, and facilitating urgent orders pose ongoing challenges. These goals are attainable only through meticulously planned and executed warehouse operations.

Among the various warehouse processes, put-away holds a pivotal position as the second step in the warehouse journey, following the receiving phase.

Put-away involves the transfer of inspected cargo from the staging area to designated storage locations, ensuring alignment between physical storage and data captured in the warehouse management system (WMS).

Here’s a breakdown of the put-away process:

  1. Storage Location Assignment: The decision on cargo storage locations can be system-directed or user-defined. System-directed put-away involves the WMS selecting storage locations based on predefined strategies. However, forklift drivers may override these suggestions. The WMS generates pallet identifications for scanning and confirmation at storage locations.
  2. Execution Methods: In paper-based operations, storage assignment is typically user-defined. Forklift drivers may opt to allocate pallets to empty locations and record them on tally sheets. Alternatively, warehouse zones may be designated, with supervisors providing location maps for each rack, guiding forklift drivers’ put-away activities.
  3. Process Variations: Put-away processes can be one-stage or two-stage affairs. For pallet racks and bulk floor storage, forklifts can transport pallets directly from the staging area to storage locations. In contrast, in warehouses with high racks served by very narrow aisle (VNA) trucks, pallets are first moved to aisle entrances before being transferred to storage locations by VNA trucks.

Lessons Learned:

  • Pick & Drop Buffer: Best-practice warehouses incorporate pick & drop buffers at aisle beginnings for both put-away and picking operations. This setup minimises lead times by reducing travel distances and enhances efficiency through simplified control and reduced waiting times.
  • Team Coordination: Put-away and picking teams often overlap, sharing responsibilities for cargo transfer between staging areas and storage. Priority is given to clearing the staging area promptly to prevent blockages at loading bays, which are critical bottlenecks in warehouse operations. While put-away tasks are typically completed before the end of a shift, picking tasks may take precedence to ensure timely delivery schedules.

In essence, mastering the put-away process is crucial for optimising warehouse operations, reducing lead times, and enhancing overall efficiency.

 

Dr. Marco Tieman

CEO, LBB International

Put-Away: The Initial Step Towards Warehouse Efficiency!

In the realm of warehouse management, achieving consistent high performance, meeting peak order volumes, and facilitating urgent orders pose ongoing challenges. These goals are attainable only through meticulously planned and executed warehouse operations.

Among the various warehouse processes, put-away holds a pivotal position as the second step in the warehouse journey, following the receiving phase.

Put-away involves the transfer of inspected cargo from the staging area to designated storage locations, ensuring alignment between physical storage and data captured in the warehouse management system (WMS).

Here's a breakdown of the put-away process:

  1. Storage Location Assignment: The decision on cargo storage locations can be system-directed or user-defined. System-directed put-away involves the WMS selecting storage locations based on predefined strategies. However, forklift drivers may override these suggestions. The WMS generates pallet identifications for scanning and confirmation at storage locations.
  2. Execution Methods: In paper-based operations, storage assignment is typically user-defined. Forklift drivers may opt to allocate pallets to empty locations and record them on tally sheets. Alternatively, warehouse zones may be designated, with supervisors providing location maps for each rack, guiding forklift drivers' put-away activities.
  3. Process Variations: Put-away processes can be one-stage or two-stage affairs. For pallet racks and bulk floor storage, forklifts can transport pallets directly from the staging area to storage locations. In contrast, in warehouses with high racks served by very narrow aisle (VNA) trucks, pallets are first moved to aisle entrances before being transferred to storage locations by VNA trucks.

Lessons Learned:

  • Pick & Drop Buffer: Best-practice warehouses incorporate pick & drop buffers at aisle beginnings for both put-away and picking operations. This setup minimises lead times by reducing travel distances and enhances efficiency through simplified control and reduced waiting times.
  • Team Coordination: Put-away and picking teams often overlap, sharing responsibilities for cargo transfer between staging areas and storage. Priority is given to clearing the staging area promptly to prevent blockages at loading bays, which are critical bottlenecks in warehouse operations. While put-away tasks are typically completed before the end of a shift, picking tasks may take precedence to ensure timely delivery schedules.

In essence, mastering the put-away process is crucial for optimising warehouse operations, reducing lead times, and enhancing overall efficiency.

 

Dr. Marco Tieman

CEO, LBB International

The Perfect Order

Purchasing is gaining increasing attention from top management as it holds significant sway over profitability and supply chain performance ...